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Agriculture

LPG vs Electricity: Better Hot Water for Dairy Farms?

04/12/2025

For Ireland’s dairy sector, reliable hot water is the backbone of good hygiene and quality milk. Every wash-down, every cluster clean, and every sterilisation cycle depends on consistent, high-temperature water, ready on demand.

This article compares LPG (Liquefied Petroleum Gas) and electric hot-water systems on Irish dairy farms, showing how instant LPG-powered hot water improves parlour hygiene, reduces TBCs, and keeps milking schedules on track - without the storage losses or downtime associated with electric systems.

Calor Ireland dairy

Why hot water drives dairy hygiene

Every dairy farmer knows that hygiene starts with water. After every milking, the system must be flushed and sterilised to remove milk residues and biofilms that can quickly drive up Total Bacterial Counts (TBCs) and compromise milk quality.

Getting that clean doesn’t just depend on detergents, it depends on having hot water at the right temperature, in the right quantity, exactly when you need it.

Effective cleaning relies on:

  • Stable water temperatures above 80 °C to kill bacteria and sterilise equipment
  • Fast recovery times between morning and evening milkings
  • Consistent hot-water supply, so no wash cycle is delayed or cut short

According to Teagasc, water heating is one of the largest single energy demands in the milking parlour, accounting for around 23% of total energy use. That means any improvement in how efficiently and reliably your system heats water directly supports hygiene standards, milk quality, and energy savings.

In short, your hot-water system isn’t just another utility, it’s a hygiene tool that protects your product, your reputation, and your bottom line.

How instantaneous LPG helps reduce TBCs

If consistent, high-temperature water is essential for hygiene, the next question is: how do you get it, every time?

That’s where Calor LPG stands out. Unlike electric immersion or storage systems that can lose heat or take time to recover between milkings, LPG delivers hot water instantly, on demand.

Here’s how that consistency helps maintain low TBCs and smooth operations:

  • No waiting, no heat loss: Instant heating means every wash-down runs at the right temperature, even during back-to-back cycles.
  • Reliable hygiene performance: Eliminates temperature drop-offs that can reduce cleaning effectiveness.
  • Faster turnaround times: Keeps milking schedules on track and removes the temptation to shorten or skip wash routines.
  • Cleaner system, better efficiency: LPG burns cleanly, reducing scaling and keeping heaters running at peak performance.

Farmers using Calor LPG report fewer hygiene issues, faster wash cycles, and more consistent TBC results with the reassurance that their system will deliver every time, even during busy calving or peak production periods.

LPG vs electricity for hot water in dairy farms

For most Irish dairy farms, electric immersion heaters or point-of-use systems have long been the standard choice for hot water. They do the job but when demand peaks after milking, they can struggle to recover fast enough to deliver consistent 85 °C water across every wash cycle.

That’s where LPG  makes a measurable difference. It produces instant, high-temperature water on demand, without the need for storage tanks or pre-heating, so every wash-down runs at full temperature, even during back-to-back milkings.

Here’s how they compare in practice:

Table explaining the comparisions of using Calor LPG/BioLPG vs Electricity for water heating on a dairy farm.
*Source: www.lgi.ie/biolpg

LPG provides instant, reliable hot water exactly when it’s needed, without waiting, storage losses, or grid dependency making it ideal for busy dairy parlours where hygiene and timing can’t be compromised.

Farms that have made the switch report shorter turnaround times, fewer temperature dips, and improved hygiene consistency, especially during peak milking periods.

Customer success story: Claxtons Dairy Farm, Co. Wexford

For Andrew Claxton, running a busy dairy farm in Co. Wexford meant constant pressure to keep wash cycles efficient and hygiene levels consistent. His electric immersion system struggled to recover quickly between milkings, and stored hot water often cooled before the next wash-down,  forcing delays and occasional re-heating.

When the farm switched to Calor LPG, the results were immediate.

  • Instant 85 °C water for every wash cycle, no waiting or temperature dips.
  • Shorter turnaround times, keeping milking schedules on track.
  • Reduced energy waste, with no standing heat losses from storage tanks.
  • Consistent hygiene performance, helping maintain low TBCs.

“The Calor instant water heaters have been a great benefit to our dairy business. It’s a much more efficient system for us to heat the water we need for plant and bulk tank washing. We have all the hot water we need at any time, day or night and importantly it’s at the right temperature to ensure we maintain the hygiene level we need. We’ve definitely made savings since changing to gas”

 — Andrew Claxton, Claxtons Dairy Farm

The upgrade has given the Claxtons faster wash-downs, improved hygiene consistency, and reliable hot water on demand, benefits that continue to support productivity across every milking.

Read the full case story →

Designing the right LPG system for your dairy parlour

Every dairy farm runs differently; different herd sizes, milking schedules, and wash-down routines. That’s why Calor designs each LPG system specifically for your operation, ensuring instant hot water at the right temperature, every time.

Our systems are built around your daily routine:

  • Peak flow sizing:

    Each system is calibrated to match parlour grade, wash volume, and AM/PM cycle demands.
  • Instantaneous water heaters: 

    Delivering up to 85 °C hot water at the required litres per minute, no storage tanks, no heat loss.
  • Smart telemetry monitoring:

    Automatically tracks usage and schedules top-ups, ensuring you never run out.
  • Safe, space-efficient installation:

    Above- or below-ground tanks are positioned for easy access, safety, and discreet placement on-farm.
  • Flexible scalability:

    Systems can be expanded easily as herd sizes grow or parlour upgrades are made.
  • Free on-site water testing:

    Calor provides complimentary water testing to highlight if a water softener is needed in your region—helping you maintain optimal system performance.

Calor’s Agri-Energy team works directly with dairy farmers across Ireland to create heating systems that combine hygiene performance with long-term reliability and ease of use. The result? Instant, dependable hot water, precisely when you need it, without the maintenance headaches or heat losses of stored systems.

The benefit of BioLPG for dairy farms in Ireland

For dairy farmers looking to cut emissions without compromising performance, Calor BioLPG offers a simple, renewable-ready pathway.

BioLPG delivers the same instant 85 °C hot water and reliability as conventional LPG, but with up to 90 % lower lifecycle carbon emissions helping Irish farms align with the AgClimatise roadmap and Climate Action Plan 2030 targets.

What makes BioLPG especially practical is its drop-in compatibility:

  • Works seamlessly with any existing Calor LPG system.
  • No new boilers, tanks, or pipework required.
  • Switch at your own pace whenever your supply contract or sustainability goals align.

By moving to BioLPG, farms can demonstrate measurable carbon reductions while maintaining the hot-water performance that underpins milk hygiene and low TBCs. You don’t have to choose between sustainability and reliability, with Calor BioLPG, you get both.

Switching from electricity to LPG or BioLPG

Making the move from electric water heating to Calor LPG is straightforward and designed to fit around your daily milking schedule with minimal disruption. Calor handles every step, so you can focus on what matters most: running your dairy efficiently and maintaining top-class hygiene.

Here’s how it works:

  1. On-farm energy assessment: A Calor agri-energy specialist visits your farm to review your existing setup, daily water usage, and layout. This helps determine the best LPG or BioLPG system for your operation.
  2. Tailored system design: Your solution is sized precisely for your parlour’s peak wash-down demand, ensuring instant 85 °C hot water on tap, no storage or standby heating required.
  3. Professional installation: Above- or below-ground tanks are fitted safely and discreetly, with plumbing connections made to your new instantaneous water heaters.
  4. Commissioning & setup: Once installed, your system is tested, optimised for efficiency, and connected to Calor’s telemetry monitoring, which automatically schedules refills before you run low.
  5. Ongoing support: With a nationwide delivery network and 24/7 customer service, Calor ensures your system keeps running smoothly, even during busy calving or milking seasons.

Most installations are completed in just a few days, allowing farms to enjoy instant, efficient hot water without operational disruption.

Frequently Asked Questions 

To meet hygiene standards and maintain low TBCs, aim for 80–85 °C water during every wash-down and sterilisation cycle. Consistent, high-temperature water ensures effective cleaning and removes milk residues that could affect quality.
No, Calor’s instant water-heating systems eliminate the need for hot-water storage. This saves both energy and space while removing the risk of temperature drop-offs between wash cycles.
Yes. BioLPG is a direct drop-in renewable replacement for conventional LPG. You can make the switch whenever you’re read, no new equipment, downtime, or system changes required.
LPG provides consistent, on-demand 85 °C water, ensuring every wash cycle is effective. With no stored water cooling between uses, you avoid the temperature variations that can allow bacteria to persist in the system.
Very likely! Because LPG systems heat water instantly and only when needed, you’ll cut out storage losses and standby energy use. Many dairy farmers also find that LPG offers more stable and predictable running costs than electricity, especially during peak milking periods.
You won’t need to worry. Calor’s remote telemetry system automatically monitors your tank levels and schedules top-ups before you run low. Combined with Calor’s nationwide delivery network, this ensures a reliable, uninterrupted supply, even during calving or high-production seasons.

Calor LPG: The future of hot water in Irish dairy farms

As Ireland’s dairy sector continues to evolve, efficiency and hygiene are no longer just operational goals, they’re competitive advantages. Instantaneous LPG systems are helping farms across the country achieve both, providing consistent 85 °C hot water exactly when it’s needed, no storage, no waiting, no waste.

With Calor LPG and renewable BioLPG, dairy farmers can:

  • Maintain low TBCs and consistent milk hygiene with instant, high-temperature water
  • Eliminate storage losses, improving energy efficiency and lowering running costs
  • Future-proof their operations with a renewable-ready system that supports Ireland’s sustainability goals
  • Enjoy reliable supply and local service, backed by Calor’s 85 years of experience supporting Irish agriculture

Whether you’re milking 50 cows or 500, the right hot-water system can transform daily routines, saving time, protecting milk quality, and improving overall farm performance.
Ready to improve hygiene and reliability on your dairy farm? Contact Calor’s Agri-Energy Team today to discuss upgrading to an LPG or BioLPG hot-water system for your dairy.